Archives: Projects

Know our quality

Wonderful Pistachios & Almonds

Optimized roaster/pasteurizer warm up time and stable state temperatures
Packaging equipment OEE calculations
Auto sampler design implementation on 36+ packaging lines
Minimized roaster burnt product at start up
Combustion burner PM maintenance schedule
Robotic palletizer PM and optimization
Control/Net/Device Net/Ethernet MCC conversions and additions
Design and replace OEM controls with Logitx platform

POM Wonderful

Implement camera tracking system to keep track of packaging pomegranates and ensure consistent quantity

Setton Pistachio of Terra Bella

Optimized product accumulation lanes and palletizing
Combustion burner PM schedule
Roaster start up optimization and PID tuning
Packaging line spur merge tracking to the main transportation trunk line to eliminate jams

Mount Poso

Biannual outage support loop checking instrumentation PLC/HMI backup and implementing new process control logic
Legacy PLC 5 to control logics migration design and specification

Martin Marietta Cement

Performed logic upgrades to the PLC system and incorporated motor control, HMI updates, instrumentation calibration and scaling

National Cement

Control/Net/Device Net/Ethernet MCC conversions and additions
Annual outage support of PLC/HMI/MCC back up and upgrades
Commissioning remote IO control panels to monitor process instrumentation

Helena Agri-Enterprises, LLC

Modified and optimized fertilizer batch mixing process to reduce mixing the incorrect ratio of ingredients, by adjusting PLC logic

ERI Recycling

Designed and commissioned LCD TV recycling equipment that extracts mercury vapor from CCFL tubes utilizing a dual sulfur impregnated carbon bed to capture the mercury. Equipment was capable of processing 20 tons a day.
HMI development
PLC integration
Alarm notification
Sensor calibration

IAP is an engineering firm specializing in the design and optimization of industrial process control for your manufacturing needs.

Contact Us

Services

Control system design

Process optimization

Industrial communication networks

Electrical design engineering

© 2023 IAP – Industrial Automation Professionals, all rights reserved.